FMB210 Automatic Filling/Capping System

Flexicon Aseptic aLiquid Filling
Industrial equipment

The FMB210 range of fully automatic filling and capping machines is capable of handling of many different liquids, volumes and containers and is designed for filling and capping vials, stoppers, caps, bottles, screw caps, and microtubes.
As with all Flexicon filling systems, the liquid only contacts a replacement single-use hose, so the changeover from one liquid to another can be done quickly, without the risk of cross-contamination.
The FMB210 is fully modular and can be customized. For example, the feeding can be carried out using a wide conveyor with a screw or a turntable. The capping torque is precisely monitored and controlled. This prevents leakage from containers due to fluctuating air pressure in storage or transit.
The production cycle can be set up in less than 20 minutes, with changeover completed entirely within the sterile area without the need for the external technical operator.
Flexicon offers installation and operational qualification (IQ/OQ) testing services for laboratory equipment and a free pack for transfer hose validation, reducing the time and resources required for validation.

The total daily capacity of the FMB210 is unique for this size of filling and capping solution – depending on the filling volume and container type the system can process up to 4,500 vials per hour. Integrated peristaltic filler-pumps ensure filling accuracy and prevent costly overfilling, even with very small filling volumes.
The FMB210 ensures efficient vial filling and aluminum crimp capping ranging in volume from microdoses to 100 ml, and is also ideal for vial filling and screw capping ranging in volume from microdoses to more than 250 ml.
Production costs are minimized: one operator can handle up to 2200 screw-cap vials per hour, loading the empty vials and caps into the machine and removing the finished product from the discharge compartment.
The FMB210 offers excellent operational reliability, increased flexibility, reduced production costs, minimum risk of leaking containers, reduced overfilling costs, and more efficient manufacturing validation, monitoring and tracking processes.
Features and Benefits
FMB210 Automatic Filling/Capping System
±0.5 % filling accuracy for most volumes and capping torque less than ±10 Ncm
Proven technology for reliability and easy validation
Reduced costs for process validation
Highly accurate filling of liquids regardless of container volumes
Reduced costs for monitoring the installation and operational qualification (IQ/OQ) of laboratory equipment and process validation
Filling of volumes from microdoses up to 250 ml
Specifications
FMB210 Automatic Filling/Capping System
Maximum Capacity
4500 dose/hour
Filling Volume Range
0,1–250 ml
Accuracy
up to ±0,5%
Mon-Fri: 09.00 - 18.00
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